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Condition Monitoring harvest

Glossary

The Condition Monitoring harvest – A comprehensive definition and its importance for executives and plant managers

In the automated industrial landscape, where efficiency and security are top priorities, the concept of the Condition Monitoring Harvest (CMH) is increasingly coming into focus for executives and plant managers. This concept offers a systematic approach to quantify the financial benefits of preventive maintenance strategies and demonstrates how proactive measures directly influences the operating result.

Definition of the Condition Monitoring harvest

The CMH is calculated from the difference between the annual costs of unplanned equipment downtime and the annual investments in predictive maintenance. A key element here are advanced systems such as a CM&SM (Condition Monitoring & Security Management), which enable early detection of potential failure causes. The result – the CMH in euros – reflects the direct financial benefit to the company. Below you will find calculation examples of the CMH for selected industries:

Importance of CMH for executives and plant managers

Financial impact:Unplanned downtimes pose a significant financial risk, with potential losses of up to 11% of annual sales. Implementing an effective condition monitoring system directly addresses this pain point by helping to prevent such costly failures.

Efficiency increase: Another key benefit of the CMH concept is the efficiency boost through the integration of preventive measures into the regular maintenance process. Powerful CM&SM systems are capable of early detection of up to 90% of failure causes, not only avoiding downtimes but also optimizing Overall Equipment Effectiveness (OEE).

Benefits of a CM&SM system

Operating result: Avoiding equipment failures not only saves costs but also significantly increases production efficiency.
Compliance and security: In addition to increasing OEE, a CM&SM system also contributes to OT security, thereby preventing compliance incidents and addressing another critical point for the target group.
ROI: The investment in condition monitoring typically pays off with the first prevented equipment failure, underscoring the quick amortization and high value of such systems.

Industry-specific potentials

The CMH concept demonstrates that proactive maintenance strategies can offer significant financial benefits across various industries. By early identification and rectification of potential failure causes, companies can realize substantial savings while simultaneously boosting their productivity and operational security.

Conclusion

The Condition Monitoring harvest presents an essential methodology for executives and plant managers to quantify the financial benefits of preventive maintenance strategies. By early detection and rectification of potential disruption sources, not only costly failures can be avoided, but also operational efficiency and security can be sustainably improved. In a time when every saving and efficiency gain counts, the CMH concept offers a clear roadmap to strengthen the financial health and competitiveness of companies.

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